Alkali attack on coal gasifier refractory lining

For a given coal gasification atmosphere, the reactions between fired alumina-chromia solid solution refractories and alkali (sodium and potassium) with and without sulfur at varying alkali concentrations were thermodynamically calculated using the SOLGASMIX-PV computer program and the results were experimentally confirmed. In addition, the kinetics of alkali diffusion into the refractory were experimentally determined as a function of time and temperature. The results, both experimental and theoretical, show formation of alkali-aluminate (Na₂O⋅Al₂O₃, K₂O⋅Al₂O₃) and β-alumina (Na₂O⋅11Al₂O₃, K₂O⋅11A₂O₃) compounds with formation of several metastable alkali compounds in a coal gasification environment. Sulfur did not appear to affect the reaction products. Alkali distribution into the alumina-chrome refractory is rapid and the formation of the Na₂O⋅Al₂O/K₂O⋅Al₂O₃ compounds cause large volume expansion from the reaction surface which causes poor thermal shock resistance and eventual refractory failure. The hot face of an alumina-chrome refractory in service in an alkali environment will be prone to failure by alkali attack.

Name thesis:degree_name

Master of Science

Level thesis:degree_level

masters

Discipline thesis:degree_discipline

Materials Engineering

Department dc:contributor.department

Materials Engineering

Grantor dc:publisher

Virginia Polytechnic Institute and State University

Year dc:date.issued

1988

Author dc:creator

• Lee, Kyoung-Ho

Statement dc:rights

• In Copyright

Licence dc:rights.uri

• http://rightsstatements.org/vocab/InC/1.0/

Language dc:language.iso

en_US

Handle dc:identifier.uri

http://hdl.handle.net/10919/80163

OAI identifier oai:identifier

oai:vtechworks.lib.vt.edu:10919/80163