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University of Illinois at Urbana-Champaign

A Process Model-Based Monitoring and Fault Diagnosis Methodology for Free-Form Surface Machining Process

Abstract

dc:description

Based on the process model, a fault detection and fault diagnosis methodology is proposed. The method has the capability of not only detecting the presence but also identifying the magnitudes of faults, which include flute chipping, breakage and spindle/cutter axes runout. A threshold-based fault detection method is developed based on the analysis of harmonic power distribution in the cutting force signal. A genetic algorithm approach is used to search and determine the fault pattern and magnitudes. The results obtained from these methods are validated through both steady state and free-form surface machining tests on 1018 steel.

Degree

thesis:*
Name thesis:degree_name
Ph.D.
Level thesis:degree_level
Dissertation
Discipline thesis:degree_discipline
Mechanical Engineering
Grantor
University of Illinois at Urbana-Champaign
Year dc:date
2015

Author and committee

dc:creator, dc:contributor.*
Author dc:creator
  • Zhu, Rixin
Contributors dc:contributor
  • DeVor, Richard E.
  • Kapoor, Shiv G.

Subjects

dc:subject × 1

Rights

Language dc:language
eng

Identifiers

dc:identifier.*
Identifier
(MiAaPQ)AAI9996710
OAI identifier oai:identifier
oai:www.ideals.illinois.edu:2142/84021

Chain of custody

source
Harvested from
University of Illinois - Urbana-Champaign
Base URL
www.ideals.illinois.edu/oai-pmh
Last updated
2026-07-22
Source record
OAI-PMH GetRecord
citation

Zhu, Rixin. A Process Model-Based Monitoring and Fault Diagnosis Methodology for Free-Form Surface Machining Process. Dissertation thesis, University of Illinois at Urbana-Champaign, 2015. http://hdl.handle.net/2142/84021