Flame synthesis of carbon nanotubes and metallic nanomaterials

Carbon nanotubes are a remarkable material with many appealing properties. Despite the appeal of this material, there are few synthesis techniques capable of producing nanotubes in large quantities at low-cost. The broad objective of this study was to examine the potential of a premixed flame for the synthesis of carbon nanotubes with the view that flame synthesis may prove a means of continuous production at low-cost. The specific approach focused on the formation of metallic nanoparticles in flames; identification of nanotube formation zones, time scales, and transition conditions; characterization of material properties; and the development of a formation mechanism and associated flame-model. Carbon nanotube formation requires a source of carbon, a source of heat and the presence of metal particles. A fuel-rich flame is a high-temperature, carbon-rich environment and addition of metal is likely to give conditions suitable for nanotube growth. This study considered a premixed acetylene/oxygen/15 mol% argon flame doped with iron pentacarbonyl (Fe(CO)₅) vapor (typically 6100 ppm), operated at 50 Torr pressure and 30 cm/s cold gas feed velocity. The flame was investigated with regard to the growth of metal particles and subsequent formation and growth of carbon nanotubes. Thermophoretic samples were extracted from the flame at various heights above burner (HAB) and analyzed using transmission electron microscopy (TEM). HAB is representative of residence time in the flame. Size distribution and number density data were extracted from TEM images using a quantitative image analysis technique. The mean particle size for a precursor concentration of 6100 ppm was observed to increase from around 2 to 4 nm between 20 and 75 mm HAB.

Department dc:contributor.department

Massachusetts Institute of Technology. Dept. of Chemical Engineering.

Grantor dc:publisher

Massachusetts Institute of Technology

Year dc:date.issued

2003

Author dc:creator

• Height, Murray John, 1975-

Advisor dc:contributor.advisor

• Jack B. Howard and Jefferson W. Tester.

• Chemical Engineering.

Statement dc:rights

• M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission.

Licence dc:rights.uri

• http://dspace.mit.edu/handle/1721.1/7582

Language dc:language.iso

eng

Handle dc:identifier.uri

http://hdl.handle.net/1721.1/49807

OAI identifier oai:identifier

oai:dspace.mit.edu:1721.1/49807