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Virginia Tech

Synthesis and Design of a Bimodal Rotary Series Elastic Actuator

Abstract

dc:description.abstract

A novel rotary series elastic actuator (RSEA) with a two-mode, or bimodal, elastic element was designed and tested. This device was developed to eliminate the compromise between human safety and robot performance. Rigid actuators can be dangerous to humans within a robot's workspace due to impacts or pinning scenarios. To increase safety, elastic elements can soften impacts and allow for escape should pinning occur. However, adding elasticity increases the complexity of the system, lowers the bandwidth, and can make control of the actuator more difficult. To get the best of both types of actuators, a bimodal clutch was designed to switch between rigid actuation for performance and elastic actuation for human safety. The actuator consisted of two main parts, a rigid rotary actuator using a harmonic gearhead and a drum brake designed to act as a clutch. The 200 W rotary actuator provides 54.7 Nm of torque with a maximum speed of 41.4 rpm. The measured efficiency was 0.797 due to a timing belt speed reduction that was then speed reduced with a harmonic gearhead. The clutch was a drum brake actuated with a pantograph linkage and ACME lead screw. This configuration produced 11 Nm of holding torque experimentally but was theoretically shown to produce up to 51.4 Nm with larger motors. The elastic element was designed using finite element analysis (FEA) and tested experimentally to find a measured stiffness of 290 Nm/rad.

Degree

thesis:*
Name thesis:degree_name
Master of Science
Level thesis:degree_level
masters
Discipline thesis:degree_discipline
Mechanical Engineering
Department dc:contributor.department
Mechanical Engineering
Grantor dc:publisher
Virginia Tech
Year dc:date.issued
2016

Author and committee

dc:creator, dc:contributor.*
Author dc:creator
  • Day, Graham Allen
Chair dc:contributor.committeechair
  • Lattimer, Brian Y.
Committee members dc:contributor.committeemember
  • Asbeck, Alan T.
  • West, Robert L.

Subjects

dc:subject × 3

Rights

dc:rights
Statement dc:rights
  • In Copyright

Identifiers

dc:identifier.*
Dc Identifier Other
vt_gsexam:8250
OAI identifier oai:identifier
oai:vtechworks.lib.vt.edu:10919/71665

Chain of custody

source
Harvested from
Virginia Tech
Base URL
vtechworks.lib.vt.edu/oai/request
Last updated
2026-07-22
Source record
OAI-PMH GetRecord
citation

Day, Graham Allen. Synthesis and Design of a Bimodal Rotary Series Elastic Actuator. masters thesis, Virginia Tech, 2016. http://hdl.handle.net/10919/71665