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Virginia Tech

Understanding the Corrosion of Low-Voltage Al-Ga Anodes

Abstract

dc:description.abstract

Aluminum is an attractive metal for use as an anode in the cathodic protection of steels in seawater due to its low cost and high current capacity. Zinc is often used for its ability to readily corrode, but it has a low current capacity and it operates at very negative voltages, leading to hydrogen generation at the steel cathode, which may cause hydrogen embrittlement. Aluminum can operate at less-negative voltages, therefore reducing hydrogen generation, but it forms a passive oxide film, preventing the anode from corroding. Ga is added to aluminum in small amounts (0.1 wt%) to destabilize this oxide film and allow for active corrosion. The mechanism of how Ga activates Al is still not well-known, though there are prevailing proposals. A previous study noted a difference in behavior between Al-Ga master heats and the alloys that were later produced by re-melting them. This study is focused on characterizing the corrosion behavior of Al-0.1 wt% Ga in synthetic seawater, with samples from a master heat and two subsequent remelts. Galvanostatic, potentiostatic, and open-circuit tests were run, as well as galvanic coupling with 1123 steel. It was found that the remelted anodes behaved more consistently and maintained stable corrosion behavior for longer times than the master heat. X-ray Photoelectron Spectroscopy analysis showed elevated concentrations of Ga inside the oxide layer. The findings support the mechanism in the literature of discrete particles of Ga forming under the oxide film but do not support the mechanism of an amalgam layer formation. This project was funded by NACE International, Virginia Tech project number 457789.

Degree

thesis:*
Name thesis:degree_name
Master of Science
Level thesis:degree_level
masters
Discipline thesis:degree_discipline
Materials Science and Engineering
Department dc:contributor.department
Materials Science and Engineering
Grantor dc:publisher
Virginia Tech
Year dc:date.issued
2015

Author and committee

dc:creator, dc:contributor.*
Author dc:creator
  • Baker, Devon Scott
Chair dc:contributor.committeechair
  • Druschitz, Alan P.
Committee members dc:contributor.committeemember
  • Corcoran, Sean G.
  • Reynolds, William T. Jr.

Subjects

dc:subject × 5

Rights

dc:rights
Statement dc:rights
  • In Copyright

Identifiers

dc:identifier.*
Dc Identifier Other
vt_gsexam:5178
OAI identifier oai:identifier
oai:vtechworks.lib.vt.edu:10919/53835

Chain of custody

source
Harvested from
Virginia Tech
Base URL
vtechworks.lib.vt.edu/oai/request
Last updated
2026-07-22
Source record
OAI-PMH GetRecord
citation

Baker, Devon Scott. Understanding the Corrosion of Low-Voltage Al-Ga Anodes. masters thesis, Virginia Tech, 2015. http://hdl.handle.net/10919/53835