{"id":{"repo_id":"vt","oai_identifier":"oai:vtechworks.lib.vt.edu:10919/37009"},"canonical_url":"https://search.dev.ndltd.org/etd/vt/oai:vtechworks.lib.vt.edu:10919/37009","repository":{"repo_id":"vt","name":"Virginia Tech","base_url":"https://vtechworks.lib.vt.edu/oai/request"},"display":{"title":"Assembly Optimization for Double Row Ball Bearings","abstract":"This thesis is a treatise on optimal assembly methods for double row ball bearings. As with common single row bearings, double row ball bearings, consist of four general components, namely, an inner ring, an outer ring, a complement of balls and a cage or retainer to keep the balls separate. Unlike single row bearings, however, double row ball bearings have two complements of balls in two distinct parallel races. Although this double row configuration is desirable in a number of applications, it makes the bearings more difficult and expensive to assemble. In addition, current manual assembly procedures require a great deal of digital manipulation, leading to concern about carpal tunnel syndrome and other long-term repetitive motion injuries. This thesis attempts to develop an improved assembly process for all types of double row bearings. Although the work is intended to be general, the Torrington 5203 double row ball bearing is adopted as a specific application example. This bearing's assembly difficulties and additional cost are a result of its manual Conrad assembly method and a rubber O-ring and groove used solely for bearing assembly. In the assembly process, the O-ring supports the upper balls temporarily until the two rings can be aligned concentrically, thus snapping the balls into the bearing races. This thesis addresses the replacement of the rubber O-ring and explores opportunities for bearing assembly automation. Design synthesis of a retractable or reusable assembly component to replace the rubber O-ring supporting the upper balls during assembly is presented. A large group of design concepts are developed and evaluated, resulting in a small group of feasible designs. These feasible solutions are then tested, and a design that has the potential immediate implementation in an improved manual assembly process is proposed. In addition, two design concepts are presented as candidates for possible implementation in an automated assembly process.","abstract_html":"This thesis is a treatise on optimal assembly methods for double row ball bearings. As with common single row bearings, double row ball bearings, consist of four general components, namely, an inner ring, an outer ring, a complement of balls and a cage or retainer to keep the balls separate. Unlike single row bearings, however, double row ball bearings have two complements of balls in two distinct parallel races. Although this double row configuration is desirable in a number of applications, it makes the bearings more difficult and expensive to assemble. In addition, current manual assembly procedures require a great deal of digital manipulation, leading to concern about carpal tunnel syndrome and other long-term repetitive motion injuries. This thesis attempts to develop an improved assembly process for all types of double row bearings. Although the work is intended to be general, the Torrington 5203 double row ball bearing is adopted as a specific application example. This bearing's assembly difficulties and additional cost are a result of its manual Conrad assembly method and a rubber O-ring and groove used solely for bearing assembly. In the assembly process, the O-ring supports the upper balls temporarily until the two rings can be aligned concentrically, thus snapping the balls into the bearing races. This thesis addresses the replacement of the rubber O-ring and explores opportunities for bearing assembly automation. Design synthesis of a retractable or reusable assembly component to replace the rubber O-ring supporting the upper balls during assembly is presented. A large group of design concepts are developed and evaluated, resulting in a small group of feasible designs. These feasible solutions are then tested, and a design that has the potential immediate implementation in an improved manual assembly process is proposed. In addition, two design concepts are presented as candidates for possible implementation in an automated assembly process.","abstract_has_math":false,"creators":["Holland, Michael L."],"institution":"Virginia Tech","degree_name":"Master of Science","degree_level":"masters","degree_discipline":"Mechanical Engineering","degree_department":"Mechanical Engineering","school":null,"contributors":[],"advisors":[],"committee_chairs":["Reinholtz, Charles F."],"committee_members":["Sturges, Robert H.","Kasarda, Mary E."],"year":1998,"date_issued":"1998-08-24","date_published":"1998-08-24","updated_at":"2026-07-24T05:55:54Z","subjects":["Ball bearings","Assembly","Torrington","Double Row Bearings"],"languages":[],"rights":["In Copyright"],"rights_urls":["http://rightsstatements.org/vocab/InC/1.0/"],"identifier_entries":[{"key":"dc:identifier.other","label":"Dc Identifier Other","values":["etd-8298-34627"],"render_values":[{"text":"etd-8298-34627","href":null,"code":true}]}]},"links":{"outbound_url":"http://hdl.handle.net/10919/37009","outbound_label":"Handle","outbound_source":"dc:identifier.uri"},"metadata_groups":[{"id":"people","label":"People","entries":[{"key":"dc:contributor.committeechair","label":"Committee Chair","values":["Reinholtz, Charles F."]},{"key":"dc:contributor.committeemember","label":"Committee Member","values":["Sturges, Robert H.","Kasarda, Mary E."]},{"key":"dc:contributor.department","label":"Department","values":["Mechanical Engineering"]},{"key":"dc:creator","label":"Author","values":["Holland, Michael L."]}]},{"id":"academic_context","label":"Academic Context","entries":[{"key":"dc:date.accessioned","label":"Dc Date Accessioned","values":["2014-03-14T20:52:28Z"]},{"key":"dc:date.available","label":"Dc Date Available","values":["2014-03-14T20:52:28Z","1998-09-02"]},{"key":"dc:date.issued","label":"Date","values":["1998-08-24"]},{"key":"dc:publisher","label":"Institution","values":["Virginia Tech"]},{"key":"dc:type","label":"Dc Type","values":["Thesis"]},{"key":"thesis:degree_discipline","label":"Discipline","values":["Mechanical Engineering"]},{"key":"thesis:degree_level","label":"Degree Level","values":["masters"]},{"key":"thesis:degree_name","label":"Degree Name","values":["Master of Science"]},{"key":"thesis:institution_name","label":"Thesis Institution Name","values":["Virginia Polytechnic Institute and State University"]}]},{"id":"subjects_keywords","label":"Subjects and Keywords","entries":[{"key":"dc:subject","label":"Dc Subject","values":["Ball bearings","Assembly","Torrington","Double Row Bearings"]}]},{"id":"language_rights","label":"Language and Rights","entries":[{"key":"dc:rights","label":"Dc Rights","values":["In Copyright"]},{"key":"dc:rights.uri","label":"Rights URI","values":["http://rightsstatements.org/vocab/InC/1.0/"]}]},{"id":"identifiers","label":"Identifiers","entries":[{"key":"dc:identifier.other","label":"Dc Identifier Other","values":["etd-8298-34627"]},{"key":"dc:identifier.uri","label":"Identifier URI","values":["http://hdl.handle.net/10919/37009"]}]},{"id":"additional","label":"Additional Metadata","entries":[{"key":"dc:description.abstract","label":"Abstract","values":["This thesis is a treatise on optimal assembly methods for double row ball bearings. As with common single row bearings, double row ball bearings, consist of four general components, namely, an inner ring, an outer ring, a complement of balls and a cage or retainer to keep the balls separate. Unlike single row bearings, however, double row ball bearings have two complements of balls in two distinct parallel races. Although this double row configuration is desirable in a number of applications, it makes the bearings more difficult and expensive to assemble. In addition, current manual assembly procedures require a great deal of digital manipulation, leading to concern about carpal tunnel syndrome and other long-term repetitive motion injuries. This thesis attempts to develop an improved assembly process for all types of double row bearings. Although the work is intended to be general, the Torrington 5203 double row ball bearing is adopted as a specific application example. This bearing's assembly difficulties and additional cost are a result of its manual Conrad assembly method and a rubber O-ring and groove used solely for bearing assembly. In the assembly process, the O-ring supports the upper balls temporarily until the two rings can be aligned concentrically, thus snapping the balls into the bearing races. This thesis addresses the replacement of the rubber O-ring and explores opportunities for bearing assembly automation. Design synthesis of a retractable or reusable assembly component to replace the rubber O-ring supporting the upper balls during assembly is presented. A large group of design concepts are developed and evaluated, resulting in a small group of feasible designs. These feasible solutions are then tested, and a design that has the potential immediate implementation in an improved manual assembly process is proposed. In addition, two design concepts are presented as candidates for possible implementation in an automated assembly process."]},{"key":"dc:description.degree","label":"Dc Description Degree","values":["Master of Science"]},{"key":"dc:title","label":"Title","values":["Assembly Optimization for Double Row Ball Bearings"]}]}],"canonical_facts":{"dc:contributor.committeechair":["Reinholtz, Charles F."],"dc:contributor.committeemember":["Sturges, Robert H.","Kasarda, Mary E."],"dc:contributor.department":["Mechanical Engineering"],"dc:creator":["Holland, Michael L."],"dc:date.accessioned":["2014-03-14T20:52:28Z"],"dc:date.available":["2014-03-14T20:52:28Z","1998-09-02"],"dc:date.issued":["1998-08-24"],"dc:description.abstract":["This thesis is a treatise on optimal assembly methods for double row ball bearings. As with common single row bearings, double row ball bearings, consist of four general components, namely, an inner ring, an outer ring, a complement of balls and a cage or retainer to keep the balls separate. Unlike single row bearings, however, double row ball bearings have two complements of balls in two distinct parallel races. Although this double row configuration is desirable in a number of applications, it makes the bearings more difficult and expensive to assemble. In addition, current manual assembly procedures require a great deal of digital manipulation, leading to concern about carpal tunnel syndrome and other long-term repetitive motion injuries. This thesis attempts to develop an improved assembly process for all types of double row bearings. Although the work is intended to be general, the Torrington 5203 double row ball bearing is adopted as a specific application example. This bearing's assembly difficulties and additional cost are a result of its manual Conrad assembly method and a rubber O-ring and groove used solely for bearing assembly. In the assembly process, the O-ring supports the upper balls temporarily until the two rings can be aligned concentrically, thus snapping the balls into the bearing races. This thesis addresses the replacement of the rubber O-ring and explores opportunities for bearing assembly automation. Design synthesis of a retractable or reusable assembly component to replace the rubber O-ring supporting the upper balls during assembly is presented. A large group of design concepts are developed and evaluated, resulting in a small group of feasible designs. These feasible solutions are then tested, and a design that has the potential immediate implementation in an improved manual assembly process is proposed. In addition, two design concepts are presented as candidates for possible implementation in an automated assembly process."],"dc:description.degree":["Master of Science"],"dc:identifier.other":["etd-8298-34627"],"dc:identifier.uri":["http://hdl.handle.net/10919/37009"],"dc:publisher":["Virginia Tech"],"dc:rights":["In Copyright"],"dc:rights.uri":["http://rightsstatements.org/vocab/InC/1.0/"],"dc:subject":["Ball bearings","Assembly","Torrington","Double Row Bearings"],"dc:title":["Assembly Optimization for Double Row Ball Bearings"],"dc:type":["Thesis"],"thesis:degree_discipline":["Mechanical Engineering"],"thesis:degree_level":["masters"],"thesis:degree_name":["Master of Science"],"thesis:institution_name":["Virginia Polytechnic Institute and State University"]},"updated_at":"2026-07-24T05:55:54Z"}