{"id":{"repo_id":"vt","oai_identifier":"oai:vtechworks.lib.vt.edu:10919/32603"},"canonical_url":"https://search.dev.ndltd.org/etd/vt/oai:vtechworks.lib.vt.edu:10919/32603","repository":{"repo_id":"vt","name":"Virginia Tech","base_url":"https://vtechworks.lib.vt.edu/oai/request"},"display":{"title":"Development of a Minichannel Compact Primary Heat Exchanger for a Molten Salt Reactor","abstract":"The first Molten Salt Reactor (MSR) was designed and tested at Oak Ridge National Laboratory (ORNL) in the 1960's, but recent technological advancements now allow for new components, such as heat exchangers, to be created for the next generation of MSR's and molten salt-cooled reactors. The primary (fuel salt-to-secondary salt) heat exchanger (PHX) design is shown here to make dramatic improvements over traditional shell-and-tube heat exchangers when changed to a compact heat exchanger design. While this paper focuses on the application of compact heat exchangers on a Molten Salt Reactor, many of the analyses and results are similarly applicable to other fluid-to-fluid heat xchangers. The heat exchanger design in this study seeks to find a middle-ground between shell- and-tube designs and new ultra-efficient, ultra-compact designs. Complex channel geometries and microscale dimensions in modern compact heat exchangers do not allow routine maintenance to be performed by standard procedures, so extended surfaces will be omitted and hydraulic diameters will be kept in the minichannel regime (minimum channel dimension between 200 μm and 3 mm) to allow for high-frequency eddy current inspection methods to be developed. High aspect ratio rectangular channel cross-sections are used. Various plant layouts of smaller heat exchanger banks in a \"modular\" design are introduced. FLUENT was used within ANSYS Workbench to find optimized heat transfer and hydrodynamic performance. With similar boundary conditions to ORNL's Molten Salt Breeder Reactor's shell-and-tube design, the compact heat exchanger interest in this thesis will lessen volume requirements, lower fuel salt volume, and decrease material usage.","abstract_html":"The first Molten Salt Reactor (MSR) was designed and tested at Oak Ridge National Laboratory (ORNL) in the 1960's, but recent technological advancements now allow for new components, such as heat exchangers, to be created for the next generation of MSR's and molten salt-cooled reactors. The primary (fuel salt-to-secondary salt) heat exchanger (PHX) design is shown here to make dramatic improvements over traditional shell-and-tube heat exchangers when changed to a compact heat exchanger design. While this paper focuses on the application of compact heat exchangers on a Molten Salt Reactor, many of the analyses and results are similarly applicable to other fluid-to-fluid heat xchangers. The heat exchanger design in this study seeks to find a middle-ground between shell- and-tube designs and new ultra-efficient, ultra-compact designs. Complex channel geometries and microscale dimensions in modern compact heat exchangers do not allow routine maintenance to be performed by standard procedures, so extended surfaces will be omitted and hydraulic diameters will be kept in the minichannel regime (minimum channel dimension between 200 μm and 3 mm) to allow for high-frequency eddy current inspection methods to be developed. High aspect ratio rectangular channel cross-sections are used. Various plant layouts of smaller heat exchanger banks in a "modular" design are introduced. FLUENT was used within ANSYS Workbench to find optimized heat transfer and hydrodynamic performance. With similar boundary conditions to ORNL's Molten Salt Breeder Reactor's shell-and-tube design, the compact heat exchanger interest in this thesis will lessen volume requirements, lower fuel salt volume, and decrease material usage.","abstract_has_math":false,"creators":["Lippy, Matthew Stephen"],"institution":"Virginia Tech","degree_name":"Master of Science","degree_level":"masters","degree_discipline":"Mechanical Engineering","degree_department":"Mechanical Engineering","school":null,"contributors":[],"advisors":[],"committee_chairs":["Pierson, Mark Alan"],"committee_members":["Ekkad, Srinath V.","Hendricks, Robert W."],"year":2011,"date_issued":"2011-04-28","date_published":"2011-04-28","updated_at":"2026-07-22T22:19:01Z","subjects":["nuclear","molten salt reactor","primary heat exchanger","compact heat exchanger","heat exchanger"],"languages":[],"rights":["In Copyright"],"rights_urls":["http://rightsstatements.org/vocab/InC/1.0/"],"identifier_entries":[{"key":"dc:identifier.other","label":"Dc Identifier Other","values":["etd-05112011-143759"],"render_values":[{"text":"etd-05112011-143759","href":null,"code":true}]}]},"links":{"outbound_url":"http://hdl.handle.net/10919/32603","outbound_label":"Handle","outbound_source":"dc:identifier.uri"},"metadata_groups":[{"id":"people","label":"People","entries":[{"key":"dc:contributor.committeechair","label":"Committee Chair","values":["Pierson, Mark Alan"]},{"key":"dc:contributor.committeemember","label":"Committee Member","values":["Ekkad, Srinath V.","Hendricks, Robert W."]},{"key":"dc:contributor.department","label":"Department","values":["Mechanical Engineering"]},{"key":"dc:creator","label":"Author","values":["Lippy, Matthew Stephen"]}]},{"id":"academic_context","label":"Academic Context","entries":[{"key":"dc:date.accessioned","label":"Dc Date Accessioned","values":["2014-03-14T20:36:21Z"]},{"key":"dc:date.available","label":"Dc Date Available","values":["2014-03-14T20:36:21Z","2011-05-31"]},{"key":"dc:date.issued","label":"Date","values":["2011-04-28"]},{"key":"dc:publisher","label":"Institution","values":["Virginia Tech"]},{"key":"dc:type","label":"Dc Type","values":["Thesis"]},{"key":"thesis:degree_discipline","label":"Discipline","values":["Mechanical Engineering"]},{"key":"thesis:degree_level","label":"Degree Level","values":["masters"]},{"key":"thesis:degree_name","label":"Degree Name","values":["Master of Science"]},{"key":"thesis:institution_name","label":"Thesis Institution Name","values":["Virginia Polytechnic Institute and State University"]}]},{"id":"subjects_keywords","label":"Subjects and Keywords","entries":[{"key":"dc:subject","label":"Dc Subject","values":["nuclear","molten salt reactor","primary heat exchanger","compact heat exchanger","heat exchanger"]}]},{"id":"language_rights","label":"Language and Rights","entries":[{"key":"dc:rights","label":"Dc Rights","values":["In Copyright"]},{"key":"dc:rights.uri","label":"Rights URI","values":["http://rightsstatements.org/vocab/InC/1.0/"]}]},{"id":"identifiers","label":"Identifiers","entries":[{"key":"dc:identifier.other","label":"Dc Identifier Other","values":["etd-05112011-143759"]},{"key":"dc:identifier.uri","label":"Identifier URI","values":["http://hdl.handle.net/10919/32603"]}]},{"id":"additional","label":"Additional Metadata","entries":[{"key":"dc:description.abstract","label":"Abstract","values":["The first Molten Salt Reactor (MSR) was designed and tested at Oak Ridge National Laboratory (ORNL) in the 1960's, but recent technological advancements now allow for new components, such as heat exchangers, to be created for the next generation of MSR's and molten salt-cooled reactors. The primary (fuel salt-to-secondary salt) heat exchanger (PHX) design is shown here to make dramatic improvements over traditional shell-and-tube heat exchangers when changed to a compact heat exchanger design. While this paper focuses on the application of compact heat exchangers on a Molten Salt Reactor, many of the analyses and results are similarly applicable to other fluid-to-fluid heat xchangers. The heat exchanger design in this study seeks to find a middle-ground between shell- and-tube designs and new ultra-efficient, ultra-compact designs. Complex channel geometries and microscale dimensions in modern compact heat exchangers do not allow routine maintenance to be performed by standard procedures, so extended surfaces will be omitted and hydraulic diameters will be kept in the minichannel regime (minimum channel dimension between 200 μm and 3 mm) to allow for high-frequency eddy current inspection methods to be developed. High aspect ratio rectangular channel cross-sections are used. Various plant layouts of smaller heat exchanger banks in a \"modular\" design are introduced. FLUENT was used within ANSYS Workbench to find optimized heat transfer and hydrodynamic performance. With similar boundary conditions to ORNL's Molten Salt Breeder Reactor's shell-and-tube design, the compact heat exchanger interest in this thesis will lessen volume requirements, lower fuel salt volume, and decrease material usage."]},{"key":"dc:description.degree","label":"Dc Description Degree","values":["Master of Science"]},{"key":"dc:title","label":"Title","values":["Development of a Minichannel Compact Primary Heat Exchanger for a Molten Salt Reactor"]}]}],"canonical_facts":{"dc:contributor.committeechair":["Pierson, Mark Alan"],"dc:contributor.committeemember":["Ekkad, Srinath V.","Hendricks, Robert W."],"dc:contributor.department":["Mechanical Engineering"],"dc:creator":["Lippy, Matthew Stephen"],"dc:date.accessioned":["2014-03-14T20:36:21Z"],"dc:date.available":["2014-03-14T20:36:21Z","2011-05-31"],"dc:date.issued":["2011-04-28"],"dc:description.abstract":["The first Molten Salt Reactor (MSR) was designed and tested at Oak Ridge National Laboratory (ORNL) in the 1960's, but recent technological advancements now allow for new components, such as heat exchangers, to be created for the next generation of MSR's and molten salt-cooled reactors. The primary (fuel salt-to-secondary salt) heat exchanger (PHX) design is shown here to make dramatic improvements over traditional shell-and-tube heat exchangers when changed to a compact heat exchanger design. While this paper focuses on the application of compact heat exchangers on a Molten Salt Reactor, many of the analyses and results are similarly applicable to other fluid-to-fluid heat xchangers. The heat exchanger design in this study seeks to find a middle-ground between shell- and-tube designs and new ultra-efficient, ultra-compact designs. Complex channel geometries and microscale dimensions in modern compact heat exchangers do not allow routine maintenance to be performed by standard procedures, so extended surfaces will be omitted and hydraulic diameters will be kept in the minichannel regime (minimum channel dimension between 200 μm and 3 mm) to allow for high-frequency eddy current inspection methods to be developed. High aspect ratio rectangular channel cross-sections are used. Various plant layouts of smaller heat exchanger banks in a \"modular\" design are introduced. FLUENT was used within ANSYS Workbench to find optimized heat transfer and hydrodynamic performance. With similar boundary conditions to ORNL's Molten Salt Breeder Reactor's shell-and-tube design, the compact heat exchanger interest in this thesis will lessen volume requirements, lower fuel salt volume, and decrease material usage."],"dc:description.degree":["Master of Science"],"dc:identifier.other":["etd-05112011-143759"],"dc:identifier.uri":["http://hdl.handle.net/10919/32603"],"dc:publisher":["Virginia Tech"],"dc:rights":["In Copyright"],"dc:rights.uri":["http://rightsstatements.org/vocab/InC/1.0/"],"dc:subject":["nuclear","molten salt reactor","primary heat exchanger","compact heat exchanger","heat exchanger"],"dc:title":["Development of a Minichannel Compact Primary Heat Exchanger for a Molten Salt Reactor"],"dc:type":["Thesis"],"thesis:degree_discipline":["Mechanical Engineering"],"thesis:degree_level":["masters"],"thesis:degree_name":["Master of Science"],"thesis:institution_name":["Virginia Polytechnic Institute and State University"]},"updated_at":"2026-07-22T22:19:01Z"}