Back to results

Virginia Tech

Methodology for Zero-Cost Auto-tuning of Embedded PID Controllers for Actuators: A Study on Proportional Valves in Micro Gas Chromatography Systems

Abstract

dc:description.abstract

This thesis describes the implementation of zero-cost auto-tuning techniques for embedded Proportional Integral and Derivative (PID) controllers, specifically focusing on their application in the control of proportional valves within Micro Gas Chromatography (uGC) systems. uGC systems are miniaturized versions of conventional GC systems, and require precise temperature, flow and pressure control for the micro-fabricated preconcentrators and micro columns. PID controllers are widely used in process control applications due to their simplicity and effectiveness. The Commercial Off The Shelf (COTS) available controllers are expensive, bulky, need system compatibility and have high lead times. The proposed auto-tuner features simple Python-implemented empirical calculations based on Ziegler Nichols relay-based PID tuning method to determine the optimal PID gains. Leveraging Wi-Fi the system enables tuning for any embedded platform while visualizing transient response through the Graphical User Interface (GUI). The embedded-GUI interface provides a customizable auto-tuning experience extending usage across diverse temperature, pressure and flow regulation applications in environmental analysis. Specifically for uGC systems, the GUI integrates with existing hardware stack using minor software enhancements to enable rapid, automated PID tuning for thermal and flow control applications. The performance is analyzed by evaluating response metrics including overshoot, rise time, and steady-state error.

Degree

thesis:*
Name thesis:degree_name
Master of Science
Level thesis:degree_level
masters
Discipline thesis:degree_discipline
Electrical Engineering
Department dc:contributor.department
Electrical Engineering
Grantor dc:publisher
Virginia Tech
Year dc:date.issued
2024

Author and committee

dc:creator, dc:contributor.*
Author dc:creator
  • Korada, Divya Tarana
Chair dc:contributor.committeechair
  • Nazhandali, Leyla
Committee members dc:contributor.committeemember
  • Abbott, Amos L.
  • Southward, Steve C.

Subjects

dc:subject × 3

Rights

dc:rights
Statement dc:rights
  • In Copyright
Language dc:language.iso
en

Identifiers

dc:identifier.*
Dc Identifier Other
vt_gsexam:41027
OAI identifier oai:identifier
oai:vtechworks.lib.vt.edu:10919/119493

Chain of custody

source
Harvested from
Virginia Tech
Base URL
vtechworks.lib.vt.edu/oai/request
Last updated
2026-07-22
Source record
OAI-PMH GetRecord
citation

Korada, Divya Tarana. Methodology for Zero-Cost Auto-tuning of Embedded PID Controllers for Actuators: A Study on Proportional Valves in Micro Gas Chromatography Systems. masters thesis, Virginia Tech, 2024. https://hdl.handle.net/10919/119493