{"id":{"repo_id":"uiuc","oai_identifier":"oai:www.ideals.illinois.edu:2142/17360"},"canonical_url":"https://search.dev.ndltd.org/etd/uiuc/oai:www.ideals.illinois.edu:2142/17360","repository":{"repo_id":"uiuc","name":"University of Illinois - Urbana-Champaign","base_url":"https://www.ideals.illinois.edu/oai-pmh"},"display":{"title":"Design and Optimization of Moldable Microstructures for Structural Color Generation","abstract":"The use of structural color, common in nature, has been slow to catch on in manufacturing. Recent work has identified many of the structural features that lead to the advanced structural colors seen in nature, and some have even been successfully recreated. However most of these features are complex, three dimensional structures, making them difficult to manufacturing in a research environment, much less a standard manufacturing setting. However these advanced shapes are not strictly required for structural color – simple quasi-2D shapes of a single material are capable of producing simpler color and iridescence, without the manufacturing difficulties. These shapes are also capable of being embossed or molded into a single material, allowing for many mass production opportunities. To investigate the optical properties of these simple moldable microstructures, microstructured silicon masters were fabricated with a variety of features to examine six design parameters: shape, size, spacing, depth, tone (holes or pillars), and multilayer effects. These were then photographed under constant lighting at various rotation and tilt angles and analyzed for brightness and color data. This data identified what effects each design parameter had on the color, brightness, rotational viewing angle, and tilt viewing angle of the microstructured surface. Using this information, several conclusions were able to be drawn about the use of these microstructured surfaces for optical effects. The ridge density between features, feature side orientation, and the depth were all shown to have major effects on the optical properties. In addition, limited color control was demonstrated. The lessons learned were then summarized in a set of design guidelines to assist a researcher or product designer in developing a microstructure with specific optical characteristics.","abstract_html":"The use of structural color, common in nature, has been slow to catch on in manufacturing. Recent work has identified many of the structural features that lead to the advanced structural colors seen in nature, and some have even been successfully recreated. However most of these features are complex, three dimensional structures, making them difficult to manufacturing in a research environment, much less a standard manufacturing setting. However these advanced shapes are not strictly required for structural color – simple quasi-2D shapes of a single material are capable of producing simpler color and iridescence, without the manufacturing difficulties. These shapes are also capable of being embossed or molded into a single material, allowing for many mass production opportunities. To investigate the optical properties of these simple moldable microstructures, microstructured silicon masters were fabricated with a variety of features to examine six design parameters: shape, size, spacing, depth, tone (holes or pillars), and multilayer effects. These were then photographed under constant lighting at various rotation and tilt angles and analyzed for brightness and color data. This data identified what effects each design parameter had on the color, brightness, rotational viewing angle, and tilt viewing angle of the microstructured surface. Using this information, several conclusions were able to be drawn about the use of these microstructured surfaces for optical effects. The ridge density between features, feature side orientation, and the depth were all shown to have major effects on the optical properties. In addition, limited color control was demonstrated. The lessons learned were then summarized in a set of design guidelines to assist a researcher or product designer in developing a microstructure with specific optical characteristics.","abstract_has_math":false,"creators":["Harrell, Patrick A."],"institution":"University of Illinois at Urbana-Champaign","degree_name":"M.S.","degree_level":"Thesis","degree_discipline":"Mechanical Engineering","degree_department":null,"school":null,"contributors":["King, William P."],"advisors":[],"committee_chairs":[],"committee_members":[],"year":2010,"date_issued":"2010-10-18T21:47:06Z","date_published":"2010-10-18T21:47:06Z","updated_at":"2026-07-22T22:25:09Z","subjects":["structural color","micromachining","micropatterning","micromolding","microembossing"],"languages":["en"],"rights":["Copyright 2009 Patrick A. Harrell"],"rights_urls":[],"identifier_entries":[]},"links":{"outbound_url":"http://hdl.handle.net/2142/17360","outbound_label":"Handle","outbound_source":"dc:identifier"},"metadata_groups":[{"id":"people","label":"People","entries":[{"key":"dc:contributor","label":"Contributor","values":["King, William P."]},{"key":"dc:creator","label":"Author","values":["Harrell, Patrick A."]}]},{"id":"academic_context","label":"Academic Context","entries":[{"key":"dc:date","label":"Dc Date","values":["2010-10-18T21:47:06Z","2012-01-19T11:00:09Z","2009-12"]},{"key":"thesis:degree_discipline","label":"Discipline","values":["Mechanical Engineering"]},{"key":"thesis:degree_level","label":"Degree Level","values":["Thesis"]},{"key":"thesis:degree_name","label":"Degree Name","values":["M.S."]},{"key":"thesis:institution_name","label":"Thesis Institution Name","values":["University of Illinois at Urbana-Champaign"]}]},{"id":"subjects_keywords","label":"Subjects and Keywords","entries":[{"key":"dc:subject","label":"Dc Subject","values":["structural color","micromachining","micropatterning","micromolding","microembossing"]}]},{"id":"language_rights","label":"Language and Rights","entries":[{"key":"dc:language","label":"Dc Language","values":["en"]},{"key":"dc:rights","label":"Dc Rights","values":["Copyright 2009 Patrick A. 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These shapes are also capable of being embossed or molded into a single material, allowing for many mass production opportunities. To investigate the optical properties of these simple moldable microstructures, microstructured silicon masters were fabricated with a variety of features to examine six design parameters: shape, size, spacing, depth, tone (holes or pillars), and multilayer effects. These were then photographed under constant lighting at various rotation and tilt angles and analyzed for brightness and color data. This data identified what effects each design parameter had on the color, brightness, rotational viewing angle, and tilt viewing angle of the microstructured surface. Using this information, several conclusions were able to be drawn about the use of these microstructured surfaces for optical effects. The ridge density between features, feature side orientation, and the depth were all shown to have major effects on the optical properties. In addition, limited color control was demonstrated. The lessons learned were then summarized in a set of design guidelines to assist a researcher or product designer in developing a microstructure with specific optical characteristics.","Item withdrawn by Mark Zulauf (zulauf@illinois.edu) on 2009-12-08T18:22:27Z Item was in collections: University of Illinois Theses & Dissertations (ID: 1) No. of bitstreams: 3 Harrell_Patrick.pdf: 5733867 bytes, checksum: 290d166e1c5b2f5d72625224b365ef5d (MD5) Harrell_Patrick.docx: 30459527 bytes, checksum: 6284005bb68be36103ed7fba6deac824 (MD5) Harrell_Patrick.pdf: 5733879 bytes, checksum: 8b14de872decc1e9291abf62b9436299 (MD5)","Made available in DSpace on 2010-10-18T21:47:06Z (GMT). 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These were then photographed under constant lighting at various rotation and tilt angles and analyzed for brightness and color data. This data identified what effects each design parameter had on the color, brightness, rotational viewing angle, and tilt viewing angle of the microstructured surface. Using this information, several conclusions were able to be drawn about the use of these microstructured surfaces for optical effects. The ridge density between features, feature side orientation, and the depth were all shown to have major effects on the optical properties. In addition, limited color control was demonstrated. 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