Effect of latent load on heat exchanger design
type: CreativeWork
description: As technology continues to advance the need for efficient thermal management systems becomes increasingly more significant [14], [16]. Heat exchangers are a fundamental component of thermal systems. These systems often operate in high humidity environments where latent loads can significantly reduce performance due to condensate accumulation on fin surfaces. The current understanding of how coatings and surface characteristics influence condensate formation and removal in these conditions is limited. In this paper we will discuss the role of surface coatings and fin density on condensation behavior and heat transfer in a fin-and-tube heat exchanger. An experimental setup was used in which a chiller supplied ethylene glycol to the heat exchanger while heaters and humidifiers created controlled high latent load conditions. The coolant flow rate, inlet and outlet temperatures, and total condensate mass were measured to quantify sensible and latent heat transfer. In addition, borescope imaging was used to capture droplet formation and generate condensation maps of the heat exchanger surface. Results revealed that surface coatings alter the distribution and morphology of condensate droplets, leading to differences in shedding behavior and overall heat transfer rates when compared to uncoated surfaces. These findings highlight the importance of combining thermal performance measurements with visual condensation mapping to better understand the interplay between heat exchanger surface characteristics and latent load performance, providing insights for the design of more efficient thermal management systems.
abstract: As technology continues to advance the need for efficient thermal management systems becomes increasingly more significant [14], [16]. Heat exchangers are a fundamental component of thermal systems. These systems often operate in high humidity environments where latent loads can significantly reduce performance due to condensate accumulation on fin surfaces. The current understanding of how coatings and surface characteristics influence condensate formation and removal in these conditions is limited. In this paper we will discuss the role of surface coatings and fin density on condensation behavior and heat transfer in a fin-and-tube heat exchanger. An experimental setup was used in which a chiller supplied ethylene glycol to the heat exchanger while heaters and humidifiers created controlled high latent load conditions. The coolant flow rate, inlet and outlet temperatures, and total condensate mass were measured to quantify sensible and latent heat transfer. In addition, borescope imaging was used to capture droplet formation and generate condensation maps of the heat exchanger surface. Results revealed that surface coatings alter the distribution and morphology of condensate droplets, leading to differences in shedding behavior and overall heat transfer rates when compared to uncoated surfaces. These findings highlight the importance of combining thermal performance measurements with visual condensation mapping to better understand the interplay between heat exchanger surface characteristics and latent load performance, providing insights for the design of more efficient thermal management systems.
author: Mah, Lauren
language: en
keywords: Latent Load, Heat Exchanger Design, Fin and Tube, Borescope
date published: 2025-12
date modified: 2026-07-22T22:25:07Z
provider: University of Illinois - Urbana-Champaign
publisher: Networked Digital Library of Theses and Dissertations
type: WebPage
source organization: University of Illinois Urbana-Champaign

PropertyValue
property ID: Handle
value: https://hdl.handle.net/2142/132583