{"id":{"repo_id":"the-open-u","oai_identifier":"oai:oro.open.ac.uk:54620"},"canonical_url":"https://search.dev.ndltd.org/etd/the-open-u/oai:oro.open.ac.uk:54620","repository":{"repo_id":"the-open-u","name":"The Open University","base_url":"https://oro.open.ac.uk/cgi/oai2"},"display":{"title":"Numerical and experimental exploration of the contour method for residual stress evaluation","abstract":"This thesis comprehensively investigates the contour method - a newly-invented destructive technique for residual stress evaluation - in terms of its principle and application.<br></br><br></br>The principle of the contour method is based on a variation of Bueckner's elastic superposition theory. A two-dimensional map of residual stress profile normal to a plane of interest can be determined in a simple, cheap and time-efficient manner. In practice,residual stress evaluation using the contour method involves the experimental measurement of the displacement formed by the stress release following a cut on the surface at issue, and then numerical calculation of the residual stress based on the experimentally measured displacement. The whole process of the contour-method measurement was simulated using a finite element method and the simulated result confirms the correctness of the novel technique.<br></br><br></br>A number of different applications have been explored using the contour method to measure a cross-sectional residual stress distribution: a hole cold expansion EN8 steelplate, a hole cold expansion 7475-T7351 aluminium alloy plate, a MIG 2024-T351 aluminium alloy welded plate and a VPPA 2024-T351 aluminium alloy welded plate. Favourably good outcomes were obtained from each case. The most impressive comparison of the contour-method result was made on the VPPA 2024-T351 weld with neutron and synchrotron X-ray diffraction measurements, showing an extremely good match with deviation approximately 9 % on average.<br></br><br></br>This work has proved that the contour method is a powerful novel technique to determine across-sectional residual stress profile with accuracy in many engineering components, and has great prospects to find application elsewhere.","abstract_html":"This thesis comprehensively investigates the contour method - a newly-invented destructive technique for residual stress evaluation - in terms of its principle and application.&lt;br&gt;&lt;/br&gt;&lt;br&gt;&lt;/br&gt;The principle of the contour method is based on a variation of Bueckner&#x27;s elastic superposition theory. A two-dimensional map of residual stress profile normal to a plane of interest can be determined in a simple, cheap and time-efficient manner. In practice,residual stress evaluation using the contour method involves the experimental measurement of the displacement formed by the stress release following a cut on the surface at issue, and then numerical calculation of the residual stress based on the experimentally measured displacement. The whole process of the contour-method measurement was simulated using a finite element method and the simulated result confirms the correctness of the novel technique.&lt;br&gt;&lt;/br&gt;&lt;br&gt;&lt;/br&gt;A number of different applications have been explored using the contour method to measure a cross-sectional residual stress distribution: a hole cold expansion EN8 steelplate, a hole cold expansion 7475-T7351 aluminium alloy plate, a MIG 2024-T351 aluminium alloy welded plate and a VPPA 2024-T351 aluminium alloy welded plate. Favourably good outcomes were obtained from each case. The most impressive comparison of the contour-method result was made on the VPPA 2024-T351 weld with neutron and synchrotron X-ray diffraction measurements, showing an extremely good match with deviation approximately 9 % on average.&lt;br&gt;&lt;/br&gt;&lt;br&gt;&lt;/br&gt;This work has proved that the contour method is a powerful novel technique to determine across-sectional residual stress profile with accuracy in many engineering components, and has great prospects to find application elsewhere.","abstract_has_math":false,"creators":["Zhang, Ying"],"institution":"The Open University","degree_name":"phd","degree_level":"doctoral","degree_discipline":null,"degree_department":null,"school":null,"contributors":[],"advisors":[],"committee_chairs":[],"committee_members":[],"year":2004,"date_issued":"2004","date_published":"2004","updated_at":"2026-07-24T05:02:45Z","subjects":[],"languages":["en"],"rights":[],"rights_urls":[],"identifier_entries":[]},"links":{"outbound_url":null,"outbound_label":null,"outbound_source":null},"metadata_groups":[{"id":"people","label":"People","entries":[{"key":"dc:creator","label":"Author","values":["Zhang, Ying"]}]},{"id":"academic_context","label":"Academic Context","entries":[{"key":"dc:date","label":"Dc Date","values":["2004"]},{"key":"dc:date.issued","label":"Date","values":["2004"]},{"key":"dc:publisher.department","label":"Dc Publisher Department","values":["ARRAY(0x7ffb9a18c640)"]},{"key":"dc:publisher.institution","label":"Dc Publisher Institution","values":["The Open University"]},{"key":"dc:relation.isreferencedby","label":"Dc Relation Isreferencedby","values":["https://oro.open.ac.uk/54620/"]},{"key":"dc:type","label":"Dc Type","values":["Thesis"]},{"key":"dc:type.qualificationlevel","label":"Dc Type Qualificationlevel","values":["doctoral"]},{"key":"dc:type.qualificationname","label":"Dc Type Qualificationname","values":["phd"]}]},{"id":"language_rights","label":"Language and Rights","entries":[{"key":"dc:language","label":"Dc Language","values":["en"]}]},{"id":"identifiers","label":"Identifiers","entries":[{"key":"dc:identifier.uri","label":"Identifier URI","values":["https://oro.open.ac.uk/54620/1/402270.pdf"]}]},{"id":"additional","label":"Additional Metadata","entries":[{"key":"dc:description.abstract","label":"Abstract","values":["This thesis comprehensively investigates the contour method - a newly-invented destructive technique for residual stress evaluation - in terms of its principle and application.<br></br><br></br>The principle of the contour method is based on a variation of Bueckner's elastic superposition theory. A two-dimensional map of residual stress profile normal to a plane of interest can be determined in a simple, cheap and time-efficient manner. In practice,residual stress evaluation using the contour method involves the experimental measurement of the displacement formed by the stress release following a cut on the surface at issue, and then numerical calculation of the residual stress based on the experimentally measured displacement. The whole process of the contour-method measurement was simulated using a finite element method and the simulated result confirms the correctness of the novel technique.<br></br><br></br>A number of different applications have been explored using the contour method to measure a cross-sectional residual stress distribution: a hole cold expansion EN8 steelplate, a hole cold expansion 7475-T7351 aluminium alloy plate, a MIG 2024-T351 aluminium alloy welded plate and a VPPA 2024-T351 aluminium alloy welded plate. Favourably good outcomes were obtained from each case. The most impressive comparison of the contour-method result was made on the VPPA 2024-T351 weld with neutron and synchrotron X-ray diffraction measurements, showing an extremely good match with deviation approximately 9 % on average.<br></br><br></br>This work has proved that the contour method is a powerful novel technique to determine across-sectional residual stress profile with accuracy in many engineering components, and has great prospects to find application elsewhere."]},{"key":"dc:format","label":"Dc Format","values":["application/pdf"]},{"key":"dc:title","label":"Title","values":["Numerical and experimental exploration of the contour method for residual stress evaluation"]}]}],"canonical_facts":{"dc:creator":["Zhang, Ying"],"dc:date":["2004"],"dc:date.issued":["2004"],"dc:description.abstract":["This thesis comprehensively investigates the contour method - a newly-invented destructive technique for residual stress evaluation - in terms of its principle and application.<br></br><br></br>The principle of the contour method is based on a variation of Bueckner's elastic superposition theory. A two-dimensional map of residual stress profile normal to a plane of interest can be determined in a simple, cheap and time-efficient manner. In practice,residual stress evaluation using the contour method involves the experimental measurement of the displacement formed by the stress release following a cut on the surface at issue, and then numerical calculation of the residual stress based on the experimentally measured displacement. The whole process of the contour-method measurement was simulated using a finite element method and the simulated result confirms the correctness of the novel technique.<br></br><br></br>A number of different applications have been explored using the contour method to measure a cross-sectional residual stress distribution: a hole cold expansion EN8 steelplate, a hole cold expansion 7475-T7351 aluminium alloy plate, a MIG 2024-T351 aluminium alloy welded plate and a VPPA 2024-T351 aluminium alloy welded plate. Favourably good outcomes were obtained from each case. The most impressive comparison of the contour-method result was made on the VPPA 2024-T351 weld with neutron and synchrotron X-ray diffraction measurements, showing an extremely good match with deviation approximately 9 % on average.<br></br><br></br>This work has proved that the contour method is a powerful novel technique to determine across-sectional residual stress profile with accuracy in many engineering components, and has great prospects to find application elsewhere."],"dc:format":["application/pdf"],"dc:identifier.uri":["https://oro.open.ac.uk/54620/1/402270.pdf"],"dc:language":["en"],"dc:publisher.department":["ARRAY(0x7ffb9a18c640)"],"dc:publisher.institution":["The Open University"],"dc:relation.isreferencedby":["https://oro.open.ac.uk/54620/"],"dc:title":["Numerical and experimental exploration of the contour method for residual stress evaluation"],"dc:type":["Thesis"],"dc:type.qualificationlevel":["doctoral"],"dc:type.qualificationname":["phd"]},"updated_at":"2026-07-24T05:02:45Z"}