Topographic characterization of polymer materials at different length scales and the mechanistic understanding of wetting phenomena

The present study suggests new insights into topographic characterisation of engineering polymer surfaces towards to physical-chemical and mechanistic understanding of wetting phenomena on rough surfaces. Non-contact chromatic confocal imaging was chosen and justified as the optimal measuring method to study and correlate surface topography and surface properties of Sheet Moulding Compounds (SMC) as well as polyester and cotton fabrics. Before topographical characterisation, an adequate selection of optimal sampling conditions (cut-off length and resolution) were done by a systematic procedure proposed for periodic and non-periodic surfaces. Topographical characterisation of the surfaces was realized by an innovative methodology, separately considering different length scales in dependence on the surface morphologies of the materials. For SMC materials, the influence of moulding conditions (pressure, moulding time, metallic mold topography, metallic mold form, prepregs placement procedure, glass fibres content and orientation) on resulting macro-, meso- and micro-topography was studied. A model to conceptualize the influence of the most important moulding conditions on topographic characteristics and, as a consequence, on the quality of the resulting surface was presented. To quantify the effect of surface modification, a new parameter (Surface Relative Smooth) was suggested, developed and validated, which can be used for the characterisation of changes due to surface modifications for every solid material. A very important and innovative part of the present study is the development of new concepts for topographic characterisation of textile materials using different length scales, that makes possible to consider and analyse separately their specific morphologies caused by weave, yarn and filament/fibres, and to investigate the influence of topography on wettability by modification processes, e.g. construction parameters, thermosetting, impregnation with Soil Release Polymers (SRP) and wash-dry cycles. The present study showed, how construction parameters of polyester textiles, such as fineness of filaments and yarn, warp and weft densities as well as the type of weave, control the surface topography - characterised as meso-porosity (spaces between yarns) and micro-porosity (spaces between filaments) - and as a consequence strongly influence their capillarity. On the basis of experimental results, revealing differences in three basic types of woven fabrics – plain, twill and Panama – in respect to water penetration, the concept of an innovative novel wicking model was developed. Additionally, the influence of thermosetting and impregnation of polyester fabrics with Soil Release Polymers on topography, wetting and cleanability of three woven plain polyester fabrics, having different wefts, were studied. To characterise the soiling behaviour, an ‘spot analysis method’ was suggested, allowing wetting dynamics studies of liquids on fabrics with anisotropic surface properties. This method is applicable also to surfaces with anisotropic roughness characteristics and to porous media. The effect of wash-dry cycles on topography, spreading, wetting and soiling of woven plain and knitted cotton fabrics was in addition investigated. In all cases studied, the topographical characterisation and interpretation of results on different length scales contributed to a better understanding of wetting phenomena. A mathematical model for a virtual construction of textile surfaces to predict effects resulting from topographic changes on the behaviour of polymer and textiles surfaces was developed. Woven plain textiles and SMC surfaces were mathematically synthesized by a combination of various harmonic waves, i.e. Fourier synthesis. Topographic and technical construction parameters were taken into account to build their virtual topographies. In the case of textile surfaces, the effect of wash-dry cycles for cotton fabrics and thermosetting of polyester fabrics on their meso- and micro-morphology was investigated on the basis of the real topography of a given textile surface. The model allows to predict changes in the porosity of resulting textile materials, their wettability and soiling behaviour. The method presented provides possibilities to simulate controlled changes in textile construction parameters and to study their effect on the resulting topography.

Level thesis:degree_level

thesis.doctoral

Grantor dc:publisher

Technische Universität Dresden

Year

2009

Author dc:creator

• Calvimontes, Alfredo

Contributors dc:contributor

• Stamm, Manfred
• Cherif, Chokri
• Heinrich, Gert

• topography
• polymer surfaces
• characterization
• wetting
• textiles
• different lengh scales
• Topographie
• Polymeroberfläche
• Charakterisierung
• Benetzung
• Längenskala