{"id":{"repo_id":"must-thes","oai_identifier":"oai:scholarsmine.mst.edu:doctoral_dissertations-2902"},"canonical_url":"https://search.dev.ndltd.org/etd/must-thes/oai:scholarsmine.mst.edu:doctoral_dissertations-2902","repository":{"repo_id":"must-thes","name":"Missouri University of Science and Technology","base_url":"https://scholarsmine.mst.edu/do/oai/"},"display":{"title":"Phosphate post-treatment of cerium-based conversion coatings on Al 2024-T3","abstract":"\"Phosphate post-treatment of cerium-based conversion coatings (CeCCs) on high strength aluminum alloys can significantly improve corrosion resistance. As-deposited CeCCs exhibit corrosion pits and salt tails across the specimen surface after 3 days of exposure, but post-treated CeCCs have withstood 14 days of salt spray exposure without visibly corroding. The morphology, phase, and electrochemical properties of spray deposited CeCCs were affected by post-treatment parameters such as immersion time, solution temperature, and phosphate source. The best performing coatings were post-treated in aqueous orthophosphate solutions for at least 5 min at temperatures of at least 85⁰C. These conditions converted cerium hydroxy/peroxy species in the as-deposited CeCC to hydrated CePO₄ and minimized cracks in the coating. Despite demonstrating the kinetic dependence of processes active during post-treatment, these results suggested that the corrosion resistance of CeCCs was dependent on the coating phase and morphology. Using an aqueous precipitation technique, hydrated CePO₄ coatings were directly deposited onto Al 2024-T3 substrates and compared to as-deposited and post-treated CeCCs. After salt spray exposure, analysis revealed the formation of pits in the alloy where the substrate was exposed by cracks in the directly deposited CePO₄ coating. Post-treated CeCC specimens did not exhibit corrosion at crack/substrate interfaces, indicating that CeCCs can provide electrochemical protection. Post-treated CeCCs also formed an interfacial reaction layer at CeCC/substrate interfaces, a response not observed for directly deposited CePO₄ coatings or as-deposited CeCCs. These results demonstrate that post-treated CeCCs are not static barrier coatings, but respond actively to corrosion\"--Abstract, page iv.","abstract_html":""Phosphate post-treatment of cerium-based conversion coatings (CeCCs) on high strength aluminum alloys can significantly improve corrosion resistance. As-deposited CeCCs exhibit corrosion pits and salt tails across the specimen surface after 3 days of exposure, but post-treated CeCCs have withstood 14 days of salt spray exposure without visibly corroding. The morphology, phase, and electrochemical properties of spray deposited CeCCs were affected by post-treatment parameters such as immersion time, solution temperature, and phosphate source. The best performing coatings were post-treated in aqueous orthophosphate solutions for at least 5 min at temperatures of at least 85⁰C. These conditions converted cerium hydroxy/peroxy species in the as-deposited CeCC to hydrated CePO₄ and minimized cracks in the coating. Despite demonstrating the kinetic dependence of processes active during post-treatment, these results suggested that the corrosion resistance of CeCCs was dependent on the coating phase and morphology. Using an aqueous precipitation technique, hydrated CePO₄ coatings were directly deposited onto Al 2024-T3 substrates and compared to as-deposited and post-treated CeCCs. After salt spray exposure, analysis revealed the formation of pits in the alloy where the substrate was exposed by cracks in the directly deposited CePO₄ coating. Post-treated CeCC specimens did not exhibit corrosion at crack/substrate interfaces, indicating that CeCCs can provide electrochemical protection. Post-treated CeCCs also formed an interfacial reaction layer at CeCC/substrate interfaces, a response not observed for directly deposited CePO₄ coatings or as-deposited CeCCs. These results demonstrate that post-treated CeCCs are not static barrier coatings, but respond actively to corrosion"--Abstract, page iv.","abstract_has_math":false,"creators":["Heller, Daimon K."],"institution":"Missouri University of Science and Technology","degree_name":"Ph. D. in Materials Science and Engineering","degree_level":null,"degree_discipline":null,"degree_department":null,"school":null,"contributors":[],"advisors":[],"committee_chairs":[],"committee_members":[],"year":2016,"date_issued":"2016-02-10T08:00:00Z","date_published":"2016-02-10T08:00:00Z","updated_at":"2026-07-24T03:19:38Z","subjects":["Materials Science and Engineering"],"languages":[],"rights":[],"rights_urls":[],"identifier_entries":[]},"links":{"outbound_url":"https://scholarsmine.mst.edu/doctoral_dissertations/1900","outbound_label":"Repository record","outbound_source":"dc:identifier"},"metadata_groups":[{"id":"people","label":"People","entries":[{"key":"dc:creator","label":"Author","values":["Heller, Daimon K."]}]},{"id":"academic_context","label":"Academic Context","entries":[{"key":"dc:date.available","label":"Dc Date Available","values":["2016-02-10T08:00:00Z"]},{"key":"dc:type","label":"Dc Type","values":["Dissertation - Open Access"]},{"key":"thesis:degree_name","label":"Degree Name","values":["Ph. D. in Materials Science and Engineering"]},{"key":"thesis:institution_name","label":"Thesis Institution Name","values":["Missouri University of Science and Technology"]}]},{"id":"subjects_keywords","label":"Subjects and Keywords","entries":[{"key":"dc:subject","label":"Dc Subject","values":["Materials Science and Engineering"]}]},{"id":"identifiers","label":"Identifiers","entries":[{"key":"dc:identifier","label":"Identifier","values":["https://scholarsmine.mst.edu/doctoral_dissertations/1900"]}]},{"id":"additional","label":"Additional Metadata","entries":[{"key":"dc:description.abstract","label":"Abstract","values":["\"Phosphate post-treatment of cerium-based conversion coatings (CeCCs) on high strength aluminum alloys can significantly improve corrosion resistance. As-deposited CeCCs exhibit corrosion pits and salt tails across the specimen surface after 3 days of exposure, but post-treated CeCCs have withstood 14 days of salt spray exposure without visibly corroding. The morphology, phase, and electrochemical properties of spray deposited CeCCs were affected by post-treatment parameters such as immersion time, solution temperature, and phosphate source. The best performing coatings were post-treated in aqueous orthophosphate solutions for at least 5 min at temperatures of at least 85⁰C. These conditions converted cerium hydroxy/peroxy species in the as-deposited CeCC to hydrated CePO₄ and minimized cracks in the coating. Despite demonstrating the kinetic dependence of processes active during post-treatment, these results suggested that the corrosion resistance of CeCCs was dependent on the coating phase and morphology. Using an aqueous precipitation technique, hydrated CePO₄ coatings were directly deposited onto Al 2024-T3 substrates and compared to as-deposited and post-treated CeCCs. After salt spray exposure, analysis revealed the formation of pits in the alloy where the substrate was exposed by cracks in the directly deposited CePO₄ coating. Post-treated CeCC specimens did not exhibit corrosion at crack/substrate interfaces, indicating that CeCCs can provide electrochemical protection. Post-treated CeCCs also formed an interfacial reaction layer at CeCC/substrate interfaces, a response not observed for directly deposited CePO₄ coatings or as-deposited CeCCs. These results demonstrate that post-treated CeCCs are not static barrier coatings, but respond actively to corrosion\"--Abstract, page iv."]},{"key":"dc:title","label":"Title","values":["Phosphate post-treatment of cerium-based conversion coatings on Al 2024-T3"]}]}],"canonical_facts":{"dc:creator":["Heller, Daimon K."],"dc:date.available":["2016-02-10T08:00:00Z"],"dc:description.abstract":["\"Phosphate post-treatment of cerium-based conversion coatings (CeCCs) on high strength aluminum alloys can significantly improve corrosion resistance. As-deposited CeCCs exhibit corrosion pits and salt tails across the specimen surface after 3 days of exposure, but post-treated CeCCs have withstood 14 days of salt spray exposure without visibly corroding. The morphology, phase, and electrochemical properties of spray deposited CeCCs were affected by post-treatment parameters such as immersion time, solution temperature, and phosphate source. The best performing coatings were post-treated in aqueous orthophosphate solutions for at least 5 min at temperatures of at least 85⁰C. These conditions converted cerium hydroxy/peroxy species in the as-deposited CeCC to hydrated CePO₄ and minimized cracks in the coating. Despite demonstrating the kinetic dependence of processes active during post-treatment, these results suggested that the corrosion resistance of CeCCs was dependent on the coating phase and morphology. Using an aqueous precipitation technique, hydrated CePO₄ coatings were directly deposited onto Al 2024-T3 substrates and compared to as-deposited and post-treated CeCCs. After salt spray exposure, analysis revealed the formation of pits in the alloy where the substrate was exposed by cracks in the directly deposited CePO₄ coating. Post-treated CeCC specimens did not exhibit corrosion at crack/substrate interfaces, indicating that CeCCs can provide electrochemical protection. Post-treated CeCCs also formed an interfacial reaction layer at CeCC/substrate interfaces, a response not observed for directly deposited CePO₄ coatings or as-deposited CeCCs. These results demonstrate that post-treated CeCCs are not static barrier coatings, but respond actively to corrosion\"--Abstract, page iv."],"dc:identifier":["https://scholarsmine.mst.edu/doctoral_dissertations/1900"],"dc:subject":["Materials Science and Engineering"],"dc:title":["Phosphate post-treatment of cerium-based conversion coatings on Al 2024-T3"],"dc:type":["Dissertation - Open Access"],"thesis:degree_name":["Ph. D. in Materials Science and Engineering"],"thesis:institution_name":["Missouri University of Science and Technology"]},"updated_at":"2026-07-24T03:19:38Z"}