Size reduction and polymer encapsulation of carbon black in gas-expanded solvents

Ink jet printing is a demanding application that requires carefully formulated inks in order to quickly and reliably produce high-quality printed images. Although ink jet inks are currently produced via an aqueous process, supercritical fluids (SCF) and gas-expanded liquids (GXL) present alternative processing media for particle coating operations that may offer significant benefits with respect to the production of polymer-encapsulated pigment particles for these inks. The main thesis objective is the demonstration and analysis of a particle size reduction and encapsulation process which takes place in CO₂-expanded acetone and produces colloidal carbon black particles. These particles should be uniformly coated with functionalized hydrophobic resins such that they are easily redispersed in water or solvent to form stable nanoparticle dispersions suitable for use in ink jet inks. A prototype size reduction and encapsulation system has been constructed based on a high-pressure stirred reaction vessel designed to operate at pressures up to 200 bar (3000 psi). The prototype vessel has a fluid volume of 1 liter with a multidisc agitator capable of rotating at more than 3400 RPM. Pigment particles are initially milled in a solution of non-aqueous solvent and dissolved dispersing resin. Size reduction is achieved within the apparatus via the grinding action of 1.2 mm spherical ceramic media contacting the micron-size pigment particles. As milling progresses, high-pressure CO₂ is slowly introduced to the vessel; the CO₂ acts as an anti-solvent, lowering polymer solubility and driving adsorption of the dispersing resin onto the pigment particles as new surface area is exposed.

Department dc:contributor.department

Massachusetts Institute of Technology. Dept. of Chemical Engineering.

Grantor dc:publisher

Massachusetts Institute of Technology

Year dc:date.issued

2010

Author dc:creator

• Paap, Scott M

Advisor dc:contributor.advisor

• Jefferson W. Tester.

• Chemical Engineering.

Statement dc:rights

• M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission.

Licence dc:rights.uri

• http://dspace.mit.edu/handle/1721.1/7582

Language dc:language.iso

eng

Handle dc:identifier.uri

http://hdl.handle.net/1721.1/58269

OAI identifier oai:identifier

oai:dspace.mit.edu:1721.1/58269