Analyzing and improving throughput of Automated Storage and Retrieval Systems in personal computer manufacturing

The content of this thesis draws heavily on work completed during a 6.5 month MIT Leaders for Manufacturing (LFM) internship at Dell Corporation's personal computer manufacturing facility in Lebanon, Tennessee (EG1) from June 2004 to December 2004. This work relates primarily to efforts to analyze and improve the throughput of the Automated Storage and Retrieval System (ASRS) in that factory. Wherever possible, the thesis abstracts from the EG1 factory case study to provide lessons for improving the throughput of ASRSs and accumulative manufacturing systems in general. In addition to this core of the thesis, specific implementation challenges encountered during the EG 1 case study are addressed. Finally, general cultural observations about Dell's manufacturing environment are discussed. The author believes the two most unique aspects of this work are the Crane Frontier framework developed for analyzing ASRS throughput (Section 2.6) and the range and taxonomy of ASRS throughput improvement solutions (Chapter 3).

Department dc:contributor.department

Leaders for Manufacturing Program at MIT

Grantor dc:publisher

Massachusetts Institute of Technology

Year dc:date.issued

2005

Author dc:creator

• Heaps-Nelson, G. Thomas

Advisor dc:contributor.advisor

• Stephen C. Graves and David Simchi-Levi.

• Sloan School of Management.
• Chemical Engineering.
• Leaders for Manufacturing Program.

Statement dc:rights

• M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission.

Licence dc:rights.uri

• http://dspace.mit.edu/handle/1721.1/7582

Language dc:language.iso

eng

Handle dc:identifier.uri

http://hdl.handle.net/1721.1/34843

OAI identifier oai:identifier

oai:dspace.mit.edu:1721.1/34843