Design of an aluminum differential housing and driveline components for high performance applications

The purpose of the study was to design a lightweight aluminum differential housing to replace the cast-iron housing used in the Torsen® T-1. The redesigned housing was destined for use in the 2004 MIT Formula SAE vehicle, a small high-performance formula-style car. FEA analysis was used to create a two-piece design that was significantly lighter than the original Torsen housing. Bearing mounts used to attach the unit to the FSAE chassis as well as inboard driveline joints were also designed and fabricated. The remainder of the driveline system was outlined and sourced. Additionally, a second design incorporating the original cast-iron housing was created for the FSAE vehicle to use in competition while the original design undergoes testing. TORSEN® is a registered trademark of Toyoda-Koki Automotive Torsen North America Inc.

Department dc:contributor.department

Massachusetts Institute of Technology. Dept. of Mechanical Engineering.

Grantor dc:publisher

Massachusetts Institute of Technology

Year dc:date.issued

2004

Author dc:creator

• James, Richard A. (Richard Alexander), 1982-

Advisor dc:contributor.advisor

• Alex Slocum.

• Mechanical Engineering.

Statement dc:rights

• M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission.

Licence dc:rights.uri

• http://dspace.mit.edu/handle/1721.1/7582

Language dc:language.iso

eng

Handle dc:identifier.uri

http://hdl.handle.net/1721.1/32762

OAI identifier oai:identifier

oai:dspace.mit.edu:1721.1/32762