Thermodynamics and kinetics of ceramic/metal interfacial interactions

Ceramic/metal interfaces occur in a great number of important applications, such as ceramic/metal composites, microelectronics packaging, ceramic/metal seals, and so forth. Understanding the formation and evolution of such interfaces is therefore essential for the better design and optimization of these technologies. In this thesis, a methodology for the study of the thermochemical interactions at ceramic/metal interfaces, during both their formation and evolution, is proposed. Because of the importance of zirconia-based ceramics in increasingly important applications such as structural composites, thermal barrier coatings and Solid Oxide Fuel Cells, it was decided to illustrate the concepts developed in this thesis through the study of the interactions between zirconias and active metals. Semi-empirical thermodynamic models of all the phases likely to take part in the ceramic/metal interfacial interactions studied were developed. Phase diagram data and thermochemical information were critically assessed and use to adjust the thermodynamic parameters that allowed the description of the Ag-Cu-Ti, Cu-Ti-Zr, Ti-Zr-O, Cu-Ti-O and Cu-Zr-O systems. The thermodynamic models were used to predict the diffusion paths across zirconia/active metal interfaces through metastable phase diagrams calculations. Additionally, equilibrium calculations of activity diagrams were used to understand the complex interfacial reactions occurring during the active metal brazing of zirconia-based ceramics.

Department dc:contributor.department

Massachusetts Institute of Technology. Dept. of Materials Science and Engineering.

Grantor dc:publisher

Massachusetts Institute of Technology

Year dc:date.issued

2004

Author dc:creator

• Arróyave, Raymundo, 1975-

Advisor dc:contributor.advisor

• Thomas W. Eagar.

• Materials Science and Engineering.

Statement dc:rights

• M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission.

Licence dc:rights.uri

• http://dspace.mit.edu/handle/1721.1/7582

Language dc:language.iso

eng

Handle dc:identifier.uri

http://hdl.handle.net/1721.1/16625

OAI identifier oai:identifier

oai:dspace.mit.edu:1721.1/16625