Fundamentals of Machine Design and Manufacturing: Design of a Compliant Winding Machine

<p>A Sparton Electronics Compliant Winding Machine has been redesigned for improved performance. Thorough study of the existing machine identified issues such as the inconsistent diameter and pitch of the compliant wind, outdated equipment, as well as safety and ergonomic issues. A comprehensive methodology for the design of the new machine is presented through using CAD systems and advanced analysis tools, such as Finite Element Analysis, and HEEDS. Resulting, the machine is successfully re-designed to fully control the diameter and the pitch of the product via servo motors and a control panel. The safety and ergonomic issues are effectively resolved by relocating the linear system, spool and spool housings to the bottom of the machine. The height of the machine is also adjusted following OSHA regulations. In conclusion, CWM is successfully designed and manufactured to meet the requirements and specifications of Sparton Electronics.</p>

Name thesis:degree_name

Master of Science in Mechanical Engineering

Level thesis:degree_level

Thesis - Open Access

Discipline thesis:degree_discipline

Mechanical Engineering

Year

2014

Author dc:creator

• Nagi, Gazal Kaur

• machine design
• manufacturing
• winding machine
• Mechanical Engineering

Repository record dc:identifier

https://commons.erau.edu/edt/173

OAI identifier oai:identifier

oai:commons.erau.edu:edt-1172