Investigating the potential of using hydrocyclone-fine screen hybrid systems to improve the performance of classification circuits
type: CreativeWork
description: Classification is an integral part of comminution operations that controls the performance of the circuit. Hydrocyclones are normally used to perform the classification function. They offer numerous advantages that include, the ability to handle high throughputs, low floor space occupation and relatively low capital and running costs. Despite these advantages, hydrocyclones are inherently inefficient classifiers as they are predominantly dependent on hydrodynamics to effect separation. This effect is more prominent in operations handling complex ores such as a dual-density ore, where the heavy fine particles are misplaced to the underflow and the lighter middling particles report to the overflow. Several attempts have been made to improve the separation efficiency of cyclones either by modification of the cyclone or use of multi-stage cycloning. Most of the results obtained from experimental and simulation studies have shown considerable improvements. Even though some have not yet found wide application in the minerals industry due to practical limitations related to control and unstable operations. More recently, fine screening has gained recognition in the classification role. This development has allowed the use of fine screens in closed-circuit grinding operations resulting in significant metallurgical and economic benefits. Screens provide a sharper cut at the desired size and reduce the fraction of fines bypassing classification compared to hydrocyclones but have capacity limitations at smaller apertures. In an effort to mitigate the classification challenges of both the hydrocyclone and fine screen, this study investigated the potential of combining the high throughput performance of the hydrocyclone operation and the high precision classification characteristics of fine screening to result in a hybrid classification circuit Plant scale tests were conducted using five different classification circuit configurations at an operational Base Metal Concentrator tr…
abstract: Classification is an integral part of comminution operations that controls the performance of the circuit. Hydrocyclones are normally used to perform the classification function. They offer numerous advantages that include, the ability to handle high throughputs, low floor space occupation and relatively low capital and running costs. Despite these advantages, hydrocyclones are inherently inefficient classifiers as they are predominantly dependent on hydrodynamics to effect separation. This effect is more prominent in operations handling complex ores such as a dual-density ore, where the heavy fine particles are misplaced to the underflow and the lighter middling particles report to the overflow. Several attempts have been made to improve the separation efficiency of cyclones either by modification of the cyclone or use of multi-stage cycloning. Most of the results obtained from experimental and simulation studies have shown considerable improvements. Even though some have not yet found wide application in the minerals industry due to practical limitations related to control and unstable operations. More recently, fine screening has gained recognition in the classification role. This development has allowed the use of fine screens in closed-circuit grinding operations resulting in significant metallurgical and economic benefits. Screens provide a sharper cut at the desired size and reduce the fraction of fines bypassing classification compared to hydrocyclones but have capacity limitations at smaller apertures. In an effort to mitigate the classification challenges of both the hydrocyclone and fine screen, this study investigated the potential of combining the high throughput performance of the hydrocyclone operation and the high precision classification characteristics of fine screening to result in a hybrid classification circuit Plant scale tests were conducted using five different classification circuit configurations at an operational Base Metal Concentrator tr…
author: Muketekelwa, Saliya L
language: eng
date published: 2017
date modified: 2026-07-24T01:34:19Z
provider: University of Cape Town
publisher: Networked Digital Library of Theses and Dissertations
type: WebPage
source organization: Centre for Minerals Research

PropertyValue
property ID: Handle
value: http://hdl.handle.net/11427/27538