A Design of a Digital Lockout Tagout System with Machine Learning

<p>Lockout Tagout (LOTO) is a safety procedure instated by the Occupational Safety and Health Administration (OSHA) when doing maintenance on dangerous machinery and hazardous power sources. In this procedure, authorized workers shut off the machinery and use physical locks and tags to prevent operation during maintenance. LOTO has been the industry standard for 32 years since it was instantiated, being used in many different industries such as industrial work, mining, and agriculture. However, LOTO is not without its issues. The LOTO procedure requires employees to be trained and is prone to human error. As well, there is a clash between the technological advancement of machinery and the requirement of physical locks and tags required for LOTO. In this thesis, we propose a digital LOTO system to help streamline the LOTO procedure and increase the safety of the workers with machine learning. We first discuss what LOTO is, its current requirements, limitations, and issues. Then we look at current IoT locks and digital LOTO solutions and compare them to the requirements of traditional LOTO. Then we present our proposed digital LOTO system which will enhance the safety of workers and streamline the LOTO process with machine learning. Our digital LOTO system uses a rule-based system that enforces and streamlines the LOTO procedure and uses machine learning to detect potential violations of LOTO standards. We also validate that our system fulfills the requirements of LOTO and that the combination of machine learning and rule-based systems ensures the safety of workers by detecting violations with high accuracy. Finally, we discuss potential future work and improvements on this system as this thesis is part of a larger collaboration with Chevron, which plans to implement a digital LOTO system in their oil fields.</p>

Name thesis:degree_name

MS in Computer Science

Discipline thesis:degree_discipline

Computer Science

Year dc:date.available

2022

Author dc:creator

• Chen, Brandon H

Contributors dc:contributor

• Phoenix Fang
• Computer Science
• College of Engineering

• Digital Lockout Tagout
• Machine Learning
• Safety Enhancement
• Computer and Systems Architecture

Identifier

10.15368/theses.2022.118

OAI identifier oai:identifier

oai:digitalcommons.calpoly.edu:theses-4202