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Virginia Tech

Felted Objects via Robotic Additive Manufacturing

Abstract

dc:description.abstract

In this thesis, we develop a new method for Additive Manufacturing of felt to make three dimensional objects. Felting is a method of intertwining fibers to make a piece of textile. In this work, a 6 DOF UR-5 robotic arm equipped with a 3 DOF tool head to test various approaches to using felting. Due to the novelty of this approach several different control architectures and methodologies are presented. We created felted test samples using a range of processing conditions, and tested them in an Instron machine. Samples were tested parallel to the roving fiber direction and perpendicular to the roving fiber direction. Additionally, two pieces of felt were attached to each other with needling, and these were tested with T-peel tests, pulling both in the direction of the roving fibers and perpendicular to the fibers. We present results for the Young's Modulus and Ultimate Strength of each of these samples. It is anticipated that given the appropriate combination of materials and robotic tooling, this method could be used to make parts for a multitude of applications ranging from custom footwear to advanced composites.

Degree

thesis:*
Name thesis:degree_name
Master of Science
Level thesis:degree_level
masters
Discipline thesis:degree_discipline
Mechanical Engineering
Department dc:contributor.department
Mechanical Engineering
Grantor dc:publisher
Virginia Tech
Year dc:date.issued
2021

Author and committee

dc:creator, dc:contributor.*
Author dc:creator
  • Hardyman, Micah Dwayne
Chair dc:contributor.committeechair
  • Asbeck, Alan T.
Committee members dc:contributor.committeemember
  • Williams, Christopher B.
  • Leonessa, Alexander

Subjects

dc:subject × 5

Rights

dc:rights
Statement dc:rights
  • In Copyright

Identifiers

dc:identifier.*
Dc Identifier Other
vt_gsexam:29445
OAI identifier oai:identifier
oai:vtechworks.lib.vt.edu:10919/103177

Chain of custody

source
Harvested from
Virginia Tech
Base URL
vtechworks.lib.vt.edu/oai/request
Last updated
2026-07-22
Source record
OAI-PMH GetRecord
citation

Hardyman, Micah Dwayne. Felted Objects via Robotic Additive Manufacturing. masters thesis, Virginia Tech, 2021. http://hdl.handle.net/10919/103177