Designing a supply chain for a foreign Greenfield facility

ABB Schweiz AG has experienced substantial growth in demand for the innovative energy management and conversion products designed and assembled by the Medium Voltage Automation Products Division. This demand has fully consumed the capacity in their assembly facilities worldwide and has driven the organization to initiate planning of a ten thousand square meter assembly facility in Lodz, Poland. This thesis focuses on the design and implementation of the supply chain for the new facility. By utilizing supply chain optimization concepts, the network of hundreds of suppliers, two warehouses, and multiple assembly and test locations has been optimized. This thesis details the application of theoretical models, such as the economic order quantity model, continuous review inventory policies and generalized power rule forecasting, in the development of inventory management guidelines for the Greenfield facility's supply chain. Additionally, the document details the practical challenges associated with implementation including customs clearance, business plan development, supplier involvement and packaging strategy.

Department dc:contributor.department

Leaders for Manufacturing Program at MIT

Grantor dc:publisher

Massachusetts Institute of Technology

Year dc:date.issued

2009

Author dc:creator

• Anstey, Brian (Brian Mark), II

Advisor dc:contributor.advisor

• Donald Rosenfield and David Simchi-Levi.

• Sloan School of Management.
• Engineering Systems Division.
• Leaders for Manufacturing Program.

Statement dc:rights

• M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission.

Licence dc:rights.uri

• http://dspace.mit.edu/handle/1721.1/7582

Language dc:language.iso

eng

Handle dc:identifier.uri

http://hdl.handle.net/1721.1/49786

OAI identifier oai:identifier

oai:dspace.mit.edu:1721.1/49786